Wuxi Huadong Industrial Electrical Furnace Co.,Ltd.
WUXI EAST CHINA FURNACE CO.,LTD High quality and good service creats the brilliant future.
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Upcasting process oxygen free copper rod Φ10mm upward continuous casting production line
Equipment Composition
Electrolytic copper plate (cathode copper/99.9% copper scraps) -- charging device (can match) - furnace system (melting furnace -- transition warehouse - holding furnace) - continuous casting machine crystallization moulding) -- dragger - speed device - automatic winding machine - for sale or deep processing
Flow Chart
Electrolytic copper plate (99.9% copper scraps) is joined in the melting furnaces through the charging device (according to the user needs), (if the raw materials is not 1# red copper, our company can design and install the reverberatory furnace before melting furnaces to remove the copper impurity). The copper plate through W-type inductor into liquid, then flow smoothly from the transition storehouse to the holding furnace, and then is in the steady reduction process through the surface covered with charcoal, at last is crystallized swiftly to the cast copper rod by the crystallizerof the upcast plant by upward copper rod process at the same time, cast copper rod is upward casted intermittently through the two traction roller. The cast copper rod through the hauling machine, and the wheelframe, the speed adjusting gear, then to the automatic winding machine to wind copper rod.
MAIN EQUIPMENT CONFIGURATION AND SUPPLY RANGE
| Device name | Quantity | Remark | ||
| 1 | Power frequency induction furnace with core(80KW) | Two body furnace | 1 set | Furnace body, furnace body bracke |
| Sensor | 1 set | Iron core, coil, water jacket, channel 1 | ||
| Furnace cover | 1 set | |||
| Oven building material | 1 set | Quartz sand, insulating material, refractory brick | ||
| 2 | Furnace electric control | Furnace electrical control | 1 set | One Electric cabinet ,one control cabinet |
| Furnace temperature detection | 1 set | Display cabinet with temperature | ||
| 3 | Temperature measurement system | Water inlet diversion device | 1 set | Valve, pressure gauge, etc |
| Mould temperature detecting assembly | 1 set | |||
| Water temperature total | 1 set | |||
| 4 | Continuous casting machine | Top lead continuous casting machine frame | 1 set | |
| AC servo motor and speed reducer | 1 set | |||
| Guide wheel | 2 set | |||
| Ttraction drive system | 1 set | |||
| Mould hanging device | 1 set | |||
| Water cooling circulating device for mould | 1 set | |||
| 5 | Electric control cabinet | Drive | 1 set | |
| Man-machine interface | 1 set | |||
| PLC controller | 1 set | |||
| Lifting system | 1 set | |||
| Liquid level tracking system | 1 set | |||
| 6 | Mould assembly | Copper rod mould | 2 set | |
| Quick connector | 4 set | |||
| Protection sleeve | 10 set | Ten Containing graphite mold | ||
| 7 | Double bar coiling machine | Cable car | 1 set | |
| Receiving tray | 2 set | |||
DATE OF DELIVERY
To be delivered within 75 days after the contract becomes effective.
AFTER-SALES SERVICE
1. The main body of the equipment will have one year of free warranty, and special components shall be discussed separately;
2. During the trial-production period (within 3 months after equipment commissioning is finished), our company will dispatch a professional technician for follow-up service;
Within the warranty period, if fault occurs due to quality problem, our company will dispatch personnel to the site to solve the problem within 72 hours after receiving the notice;
After the warranty period of the equipment is expired, our company will offer effective solutions within 24 hours after receiving the notice, and will dispatch personnel for maintenance work if the user fails to solve the problem, only charging the cost expenses.
For annual overhaul of equipment, our company will dispatch professional technician to join the users in formulating the turnaround plan, free of charge;
Within the warranty period, our company can dispatch professional technician to the site to check the operation condition of equipment and provide field service.
After the warranty period of equipment expires, one return visit can be made on invitation once per half a year.
3. If our company has innovation and improvement points or constructive suggestions for similar equipments, we will inform the user in time.
Wuxi East China Furnace Co.,Ltd
Whatsapp: 86 139 2112 5611
joey@wxhddl.cn