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Cut To Length 12M Hot Rolling Machine With Hydraulic Billet Pusher Grouping

Cut To Length 12M Hot Rolling Machine With Hydraulic Billet Pusher Grouping

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Brand Name :Bolong
Model Number :Semi-continuous
Place of Origin :China
MOQ :1set
Price :negotiation
Payment Terms :T/T or L/C
Supply Ability :2sets per year
Delivery Time :30 working days after received your payment
Packaging Details :Packed in wooden case for outer packing
Certification :CE,SGS
Product material :100×100×2000mm billets
Product :Φ10~Φ28mm hot-rolled deformed bar
Hourly output :10t/h
Voltage :380V
Weight :1T-100T
Warranty :1 year
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View Product Description

Cut To Length 12M Hot Rolling Machine With Hydraulic Billet Pusher Grouping

HOT ROLL MILL PROCESS EQUIPMENT

Design basis

1 Raw material spec: 100×100×2000mm

2 Final products spec: Φ10~Φ28mm hot-rolled deformed bar,

cut-to-length 12m

3 Hourly output: 10t/h

Rolling type and rolling mill configuration

1 Rolling mill layout type adopts semi-continuous.

2 To roll min. Section Φ10mm deformed bar based on 75×75mm

billets, rolling passes is of 15.

3 Adopt “one stand of service ” type to reduce rolling passes gradually.

4 There are total 11 stands of rolling mill in the whole production line,

including Φ400×1 rough rolling mill, Φ300×6 intermediate rolling mill

and Φ300×2×2 finishing rolling mill.

5 Rolling mill drive: Φ400×1 rough rolling mill is AC motor. Φ300×6

intermediate rolling mill is “one AC motor drives six”.

finishing rolling mill is “one DC drives two”

Φ300×2×2

6 The highest rolling speed of final products stands to roll Φ10mm

deformed bar is 8m/s.

Equipment characteristic

1. Rolling mill stand adopts pre-stressed type. This type is high

stiffness and easy to change roller.

2. The rolling mill’s driving applies reducer and the duplex adopt

two-grade reduction united gearbox. This type has following advantage:

low weight, small volume, economical space occupation, low cost and etc.

Gear-shaft material: 42CrMo forged, Wheel gear material ZG35CrMo,

the box is of structural parts.

3. Cooling bed entering adopts free of roller table pneumatic

entering type, which has the advantage of light equipment, simple, low

cost and easy maintenance compared with apron plate type entering

device.

4. End-cropping and multiple-length flying shear adopt

pneumatic clutch frequency controls speed, rotatory type. This type of

flying shear has the advantage of low motor power, simple electric

control and low investment compared with start-stop flying shear.

5. The bundling adopts mechanical pneumatic combined type

automatic machine, and the material for bundling is Φ6.5mm wire rod.

Process equipment list

No Equipment name Qty

Unit

weight

(t)

Total

weight

(t)

Main performance
1 Grouping bracket 1 set 5 5

Type: hydraulic billet pusher

grouping

Bracket stored billet max. Qty:

40pcs

Bracket stored billet max.

Weight: 3.5t

Billet pusher:

Thrust: 25KN

Pushing speed: forward 0.05m/s,

backward 0.1m/s

Stroke: 1350mm

2 Furnace charging roller table

2

group

s

4.8 9.6

Type: centralized driving,

reversible

Roller: φ240×650mm

Roller spacing: 890mm

Linear speed of roller

surface:1m/s

Driving motor: AC15KW

3 Billet pusher 1 set 3.5 3.5

Type: hydraulic billet pusher

Thrust: 100KN

Stroke: 650mm

Pushing speed: forward 0.05m/s,

backward 0.1m/s

Hydraulic cylinder:

φ150/φ105mm

System pressure: 10MPa

Working oil pressure: 6.3MPa

4 Buffer 1 set 0.5 0.5 Type: spring buffer
5 Feeding bracket 1 set 1 1 Type: structural part
6 Billet out machine 1 set 5 5

Type: car horizontal moving chain

Thrust: 0.2KN

Pushing speed: 0.875m/s

Stroke: 4000mm

Driving motor: AC7.5KW

7

Furnace out roller

table

2

group

s

4 8

Type: centralized driving,reversible

Roller: φ240×600mm

Roller spacing: 1000mm

Linear speed of roller

surface:2m/s

Driving motor: AC7.5KW

8 Working roller table before machine 1 group 8 8

Type: centralized driving, reversible

Roller: φ240×900mm

Roller spacing: 1000mm

Linear speed of roller

surface:2.6m/s

Driving motor: AC15KW

9

Φ400 rough rolling

mill

1

stand

60 60

Stand type: three-roll pre-stressed type

Roller : φ400-φ350×800mm

Roller max opening: 50mm

Max. Rolling force: 1000KN

Max. Rolling torque: 30×2KN.m

Flywheel: φ1800mm

Main motor: AC800Kw

10

Double-layer roller

table

1 set 10 10
11

Intermediate roller

table

1

group

5 5

Type: centralized driving,

reversible

Roller: φ200×700mm

Roller spacing: 1000mm

Linear speed of roller

surface:2.6m/s

Driving motor: AC7.5KW

12

1# end-cropping

flying shear

1 set 8 8

Type: pneumatic clutch,

frequency controls speed, rotary

type

Cutting max. Section: 1500mm²

Cutting temperature ≥850℃

Driving motor:YTSZ30KW

13

Φ300×6

intermediate

continuous rolling

mill group

1

stand

80 90

Stand type: two-roll pre-stressed

Roller: φ330-φ280×600mm

Roller max. Opening: 30mm

Max. Rolling force: 600KN

Max. Rolling torque: 15×2KN.m

Main motor: AC630Kw

14 Repeater 4 sets 1.5 6 Type: structural part
15

Φ300×2 finishing

continuous rolling

mill

2

group

s

20 40

Stand type:pre-stressed type

Roller: φ330-φ280×600mm

Roller max. Opening:20mm

Max. Rolling force: 250KN

Max. Rolling torque: 4.5×2KN.m

Main motor: DC450Kw

16

2# end-cropping

flying shear

1 set 8 8

Type: pneumatic clutch,

frequency controls speed, rotary type

Cutting max. Section: 250mm²

Cutting temperature ≥850℃

Driving motor:YTSZ30KW

17 Vertical loop 1 set

Type: pneumatic loop up and down

Loop-start height: 320mm

18

Remained heat

treatment after

rolling machine

1 set 2.5 2.5
19 Pinch roll

Type: pneumatic clamping,frequency controls speed

Roller: φ240×60mm

Linear speed of roller surface:4.5~9m/s

20 Multiple-length flying shear 1 set 8 8

Type: pneumatic clutch,

frequency controls speed , rotary type

Cutting max. Section: 150mm

Cutting temperature:≥600℃

Driving motor:YTSZ 37Kw

21 End-clamping roll 2 sets 2.5 5

Type: pneumatic clamping,

frequency controls speed

Roller: φ240×60mm

Linear speed of roller surface:

4.5~8m/s

Driving motor:YTSZ11KW

22

Cooling bed

entering device

1 set 35 35

Type: non-roller table pneumatic

entering

Entering duration: 1.5s/time

23 Cooling bed

Type: step-by-step

Effective area: 4.5×42m²

Gear spacing: 90mm

Fixed gear spacing: 500mm

Movable gear spacing: 500mm

Step duration: 2s/time

Driving motor: AC55Kw

24 Alignment device 1set 3.5 3.5

Type: chain single driving

Roller: φ100×400mm

Linear speed of roller surface:0.2m/s

Driving motor: AC1.5KW

25 Cooling bed exit device 1set 30 30

Type: hydraulic transverse support out type

Rotary duration: 6s/time

26 Cooling bed run-out roller table 5groups 2 10

Type: belt centralized driving

Roller: φ200×700mm

Roller spacing: 1000mm

Linear speed of roller surface:2.5m/s

Driving motor: AC7.5KW

27 Final product cutting machine 1set 10 10

Type: upper cutting type

hydraulic shear

Final product

Cutting force: 1600KN

Blade width: 800mm

Blade opening: 160mm

Cutting times: 6times/min

28

Roller table after

cutting

1group 5 5

Type: belt centralized driving

Roller: φ200×700mm

Roller spacing: 1000mm

Linear speed of roller surface:2.5m/s

Driving motor: AC7.5KW

29

Cut-to-length

baffle

1set 0.2 0.2

Type: pneumatic lifting

Baffle opening: 150mm

30

Bar transfer

machine run-in

roller table

1group 6 6

Type: belt centralized driving

Roller: φ200×700mm

Roller spacing: 1000mm

Linear speed of roller surface:2.5m/s

Driving motor: AC7.5KW

31

Bar transfer

machine

1set 5 5

Type: pneumatic lifting,

chain-type transfer bar

Chain pitch: 38.1mm

Chain spacing: 1600mm

Transfer speed: 0.6m/s

Driving motor: AC11Kw

32 Collection alignment device 1set 0.275 0.275

Type: pneumatic pushing plate

type

33 Collection device 1set 2.5 2.5

Type: double channel rotary type

Collection weight: 3500kg

Channel changing rotary

duration: 6.8s

Driving motor: AC7.5KW

34

Collection run-out

roller table

1group 4.5 4.5

Type: chain centralized driving

Roller: φ200×400mm

Roller spacing: 800mm

Linear speed of roller

surface:0.52m/s

Driving motor: AC7.5KW

35 Bundling machine 1group 4 4

Type: pneumatic elevating and

falling, mechanical rotation united type

Bundling max. Outer diameter:350mm

Bundling one bunch time: 8s

Driving motor: AC1.5KW

36

Bundling machine

run-out roller table

1set 3 3

Type: chain centralized driving

Roller: φ200×400mm

Roller spacing: 1000mm

Linear speed of roller surface:0.52m/s

Driving motor: AC7.5KW

This is our customer's plan, we will according your specific requirements to design and manufacture the hot rolling mill.

China Cut To Length 12M Hot Rolling Machine With Hydraulic Billet Pusher Grouping for sale

Cut To Length 12M Hot Rolling Machine With Hydraulic Billet Pusher Grouping

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